Hydraulic filters remove contaminants from hydraulic fluid to extend life and protect system components. Contamination can lead to equipment malfunction and expensive component and fluid replacements.
There are many factors to consider when selecting the right hydraulic filter supplier. These include pressure, cleanliness, flow, and oil viscosity.
Size
Hydraulic filters need to be sized correctly to match the pump flow rate. Incorrect filter selection can result in a high-pressure drop that negatively impacts the hydraulic circuit.
It also reduces the performance of a system by forcing unnecessary pressure relief valve adjustments and causing dangerous pressure buildup elsewhere. In addition, if a filter becomes too dirty, it requires more pressure to force the oil through it, making your hydraulic system less productive.
Engineers and operators must consider application requirements, hydraulic components, fluid viscosity, clogging indicators, and flow rate when sizing filters. Then, they can determine which filter type will be best suited for the job.
Warranty
There are many things to consider when choosing the suitable hydraulic filter suppliers VA, but one of the most important is the warranty. The manufacturer should back it, and it must cover repairs or replacements.
Warranties are typically included in sale contracts, guaranteeing that a product or service will function as specified. They also ensure that a buyer will be reimbursed or provided with a replacement should the seller fail to provide what is promised.
In addition, a warranty should include a description of the warranty period and the conditions under which it applies. Depending on the country’s contract law, these may be expressed or implied.
Hydraulic filters remove contaminants from the fluid that flows through them, such as oxidation, sludge, metal, shredded elastomeric seals, and chemical byproducts. They prevent these particles from wearing down or breaking down hydraulic components and causing system failure. They can also help the liquid cool, allowing it to perform more efficiently and last longer.
Material
Hydraulic fluids provide four essential functions: to create force and motion, to lubricate metal surfaces, to cool system components, and to help exclude contaminants. For various reasons, impurities such as dirt, oxidation, sludge, metal, shredded elastomeric seals, and chemical byproducts can enter hydraulic systems.
Filtering fluid before adding it to the hydraulic system and multiple times throughout operation is critical for preventing contamination from entering the system. A properly sized filter will remove these particles before they can cause damage to the equipment or the environment.
Filters come in various form factors, including full flow and proportional (or partial) flow filters. Buyers often select a complete filter when installing a new system, but they may also choose a filter housing separately to replace an element that has become worn or expired. The filter housing is usually the same material as the filter element but may also be manufactured in other materials. This allows buyers to use the same filter for a more extended period.
Design
Hydraulic filters work to remove contaminants from the hydraulic fluid as it moves through a system. These particles range from dirt to water and reactive chemicals, damaging the system or the components it connects.
They also work to protect the equipment’s hydraulic pump, which is responsible for energy transfer in hydraulic systems. Dirt and other contaminants can plug small orifices in the hydraulic pump, preventing pressure from escaping, which reduces efficiency and leads to unnecessary downtime.
Various hydraulic filter types are available on the market, including suction filters, return line filters, and case drain filters. Each has its characteristics based on the pressure level it uses.